Heidelberg's new Speedmaster 102 offset press technology guide

Heidelberg's new Speedmaster 102 series printing press, the main technological innovations include: the new Feida on the Speedmaster 102 and Speedmaster CD102, the innovative coating unit on the CD102 and the new paper delivery system. For different types of jobs, productivity can be increased by 8 to 10 percentage points.

The new Speedmaster SM102 and CD102 have undergone several improvements, including: an enhanced preset feeder redesigned for these two series of offset presses and an enhanced preset delivery device specially modified for the Speedmaster CD102 . In addition, the glazing unit of CD102 has two improvements. The advantage of the new glazing system is that the last printing unit of the printing press can be converted into a glazing unit to complete the local glazing operation. This solution means that printing companies can provide customers with protective glazing. The function of the glazing unit has been further enhanced, making it particularly suitable for fast machine settings.

These technological innovations have brought new opportunities to Speedmaster offset press users, allowing them to maintain a strong development momentum in today's fiercely competitive market. The enhanced preset feeder and take-up device not only greatly shortens the start-up preparation time, but also improves the efficiency of paper conveyance. For different types of jobs, productivity can be increased by 8 to 10 percentage points. At the same time, the safety systems of SM102 and CD102 have been redesigned and now fully comply with the safety standards of the EU and the Employment Accident Insurance Fund.

Heidelberg has carried out a lot of research and development work on the Speedmaster SM102 offset presses from eight to twelve colors, and strives to further improve printing quality and production efficiency. Klaus, member of the Heidelberg board of directors; Dr. Spiegel pointed out: "The new Speedmaster 102 provides users with the most advanced technology. The improvement of automation and the simplicity of equipment operation have significantly improved productivity. Some new concepts at the technical level of application It will also appear on this drupa, waiting for everyone to discover. "

Heidelberg will continue to lead the trend in the single-sided printing and double-sided printing markets. CD102 is the top selling single-sided printing machine due to its strong adaptability to paper and wide selection of inline production. The Speedmaster SM102 dominates the 8- to 12-color double-sided printing machine market. The Speedmaster Duo printer is a successful extension of the Speedmaster 102 series, which combines flexo, offset, offline glazing and other post-press processing techniques, such as the CutStar cutting system. In addition, UV models that can use UV UV inks and composite inks are already on the market. This makes the current printing market show a trend of more and more division of labor and more and more specialized production.

It is a fact that one out of two 70x100 cm single-sided printing machines comes from Heidelberg. Heidelberg occupies more than two-thirds of the market in eight-color to twelve-color double-sided printing presses.

New Feida-shorter preparation time

Higher productivity The enhanced preset feeder is the first feeder system in a 70x100 cm press that uses a central suction belt without the need for guide rollers. It can not only shorten the start-up preparation time, but also make the paper delivery process more stable and reliable.

The enhanced preset feeder contains a large number of technological innovations, especially high-performance suction head, new suction belt control device and paper alignment system. Implementing automatic control of the paper in place is the main point of the paper alignment system. Even when the printing press is running at the highest speed, the paper transmission is accurate, neat and smooth.

The air cushion and specification settings of the enhanced preset feeder are automatically set in advance through the preset function. The control system obtains the required print job parameters from the PPF / JDF (print production format / document definition format) electronic job ticket based on the printing industry standards, thereby saving valuable preparation time and making the production process more reliable.

By combining the enhanced preset feeder with CutStar, customers can use a variety of affordable printing paper, from biblical paper, metal foil to 300g / m² light cardboard.


The use of other additional equipment makes printing of plastic and metal foil substrates easier and easier.
New delivery device-perfect paper transport and precise stacking of printed sheets

The paper transport, drying and stacking system on the new enhanced preset delivery device has been redesigned. The paper transport system of the future will use grippers to work, and its aerodynamic characteristics are optimized by wind tunnel testing and computer simulation. This more excellent gripper combined with Venturi paperboard makes the paper transmission very smooth. The development of a new generation of DryStar 3000 (DryStar3000) drying system is also part of the work to improve the Heidelberg paper transport system. After adjustment, the new generation of drying star and the air cushion paper guide system on the take-up device are perfectly matched. Today's drying capacity is increased by 30-50% compared with the past. Even if it is the most demanding local glazing drying, there is no problem. The drying device and other devices such as powder spraying are directly controlled by the CP2000 center. The auxiliary control panel on the paper guide board can fine-tune the air cushion during paper transport and implement visual control of the transport process.

This streamlined paper-receiving air cushion transmission system and new paper-breaking machine can accurately stack paper, make the paper edges neat, and save a lot of work for the subsequent processing of printed products. Due to Feida, the setting of various air cushions, specifications and sheet deceleration devices are completed through the preset function on the CP2000 control center. The sheet deceleration device can automatically adapt to the set paper specifications, jammed or thin Paper can be treated equally. It is also because of Feida's new functions that changes to preset parameters can be saved for repeated printing.

High flexibility of the final printing unit-printing or varnishing

Heidelberg CD102 has a modular glazing system after the improvement, so that the last unit of the printing press can be used as a glazing unit to play the role of overall protective glazing. With the help of an anilox roller, local glazing can be applied directly to the blanket.

This modular glazing system provides a flexible and effective solution for local glazing on five-color and six-color machines. If about 20% of the jobs require protective glazing, then the last unit can be used for both printing and glazing, depending on your command. This flexibility undoubtedly broadens the scope of enterprises serving customers.

Heidelberg has also improved its glazing unit in order to be closer to the needs of professional online glazing, such as: a remotely adjustable diagonal registration system, and an improved anilox roller. The diagonal registration system is also controlled by the CP2000 center. It is currently the only registration adjustment system with a registration accuracy of +/- 2 mm in the circumferential and lateral directions and +/- 1 mm on the diagonal. , The glazing setting of spot color glazing or fine text will be faster. The replacement time of the new anilox roller is only three to four minutes, which greatly shortens the start-up preparation time.

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