Corrugated box enterprise flexo printing process application experience

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The arrival of the low-carbon era and the strengthening of public environmental awareness have all contributed to the gradual acceleration of the pace of the flexo printing process. The following is a combination of production practice, talk about the two benefits in the application of flexo printing process.

Use and maintenance of the squeegee

As an important part of the flexographic printing system, the squeegee is a key factor affecting the quality of the print. In the process of using and maintaining the squeegee, the following issues should be noted.

(1) Correctly control the pressure of the doctor blade. The pressure of the squeegee should be based on the scraping of excess ink on the surface of the anilox roller. If the pressure is too large, damage to the squeegee and anilox roller may occur.

(2) Replace the worn squeegee in time. The worn squeegee will affect the uniformity of the squeegee and the stability of the ink transfer, so replace the worn squeegee in time. In addition, it is forbidden to start up without ink, so as to avoid dry friction between the anilox roller and the doctor blade, thereby damaging the anilox roller and the doctor blade.

(3) The squeegee is installed at an appropriate angle. Usually, the angle between the installation angle of the reverse doctor blade and the tangent is 30° to 40°. When the number of screen- added screens is high, the angle of installation of the doctor blade can be slightly larger, but it is necessary to simultaneously increase the pressure between the doctor blade and the anilox roller.

(4) Reasonable use of squeegee material. Squeegees usually have two types of steel scrapers and plastic scrapers. Production practice shows that the steel scraper is not only easy to wear itself, but also easily damages the surface of the anilox roll, and is made of polypropylene material.

The plastic scraper is relatively wear-resistant, can better ensure the stability of the ink scraping, and is beneficial to improve printing efficiency and print quality.

Fast car wash color change

Car wash is the basis of equipment maintenance. Achieving rapid car wash and color change not only enables the flexo press to be in a good state, but also further improves the quality and production efficiency of the print.

(1) Frequently remove and wash parts of the ink circulation system. The pump head, ink storage tank, ink collection tank and filter screen of the ink circulation system are often difficult to clean. It is easy to accumulate ink after a long time. Therefore, these “dead spots” are often taken apart and thoroughly cleaned to ensure daily fast car wash color change. .

(2) Avoid drying of the ink on the flexo press. In the printing process, if the downtime is long, the ink circulation system should be cleaned to prevent the ink from drying and crusting, affecting the smoothness of the ink circulation system, and thus affecting the speed of car wash color change.

(3) Reasonably arrange the printing color sequence. When printing multi-color corrugated boxes, if you need to print two or more times, you should pay attention to the reasonable arrangement of the printing color sequence to improve the efficiency and quality of car wash color change. If the two-color (red, blue, black, green) corrugated box is not printed on the two-color flexo printing machine, the printing color sequence can be arranged as follows: the first pre-printing red, the rear printing blue, the second It is easier to print black in the second group and green in the back group.

Achieve fast car wash color change. For other color conversions, please refer to the following principles: first print light color and then print dark color, first print yellow and then print red or green, first print red and then print brown, first print gold red and then print red or deep red. The specific printing color sequence arrangement can be flexibly modified according to the actual situation.

   The above content is selected from the first issue of 2011, Printing and Printing , Packaging and Decoration, and more journal content. Please pay attention to the journal channel.


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