In the era of high housing prices, it is especially important to make rational use of every inch of space in the home. Although the traditional finished furniture has the advantage of being ready-to-use, there is a problem that the size and the family space are difficult to match perfectly. Therefore, many families choose custom furniture to solve this problem. The following will give you a comprehensive interpretation of the manufacturing process and process of custom furniture. 1, stake out Whether you are custom-made wardrobes, TV cabinets or wine cabinets, each piece of furniture must be placed by the sampler before it is produced, but the stakeout is generally only used for the shaped furniture structure. 2, selection of materials In general, furniture factory materials are selected according to the following standards: 1 wood material texture is beautiful, moderate weight, strong toughness; 2 Pay attention to the quality of wood, eliminate defects such as dead knots, bursts, blackening, mold and tree cores, reflecting good material standards. After that, it is arranged to open the material. Each product is opened according to the size ratio on the drawing. The product with the good material is first taken to the woodworking workshop to start production. 3, woodworking Woodworking is actually a process in which the parts of a product are processed from the desired pieces into the shape and dimensions required by the drawings. 4, paint The effect of this step on the effect of the furniture is crucial, and the smoothness and brightness of the surface determine the aesthetics of the furniture. Good furniture brands and environmentally friendly products are more stringent in the use of paint. 5, 扪 cloth Sofa chairs or other products that need to be draped must be creased after the paint is finished. The process flow is probably cutting/cutting sponge-spraying- crepe cloth. First, the fabric and sponge should be cut. After the good, put it on the furniture, the ratio is the same. If there is a curvature, the arc should be ground out, and then it will be fixed on the furniture. Then, after the glue is sprayed, the cloth will be fine, and the buckle used for the cloth will be used. Bra buttons and crystal pull buckles, etc. 6, installation and packaging After all the products have been completed, some accessories and so on will be installed, and the finished products will be completed. The packaging of the product is also crucial for the protection of the product. Generally, each part of the furniture is wrapped with pearl cotton and then wrapped with paper, and then sealed with tape, and then nailed to protect the wooden frame. Since many people now choose custom-made panel furniture, the following is a detailed description of the detailed production process. The production process of panel furniture consists of many steps and steps, including preparation of raw materials, woodworking, paint finishing, and final product packaging. The complexity of the plate-type process is closely related to the product design, product structure, materials and the number of types of products on the production line. For the drawer bottom plate, only the material can be opened, and for the honeycomb hollow floor panel, The processing of a single panel requires more than twenty processes to complete. Panel furniture has different process flow due to different surface materials and surface decoration effects. The main representative categories are: veneer furniture, sticker panel furniture, solid panel furniture, melamine panel furniture and a kind of two from the above categories. Mixed-category panel furniture of one or more types. The specific production process of panel furniture For the convenience of operation, the plate furniture production is divided into two lines A and B. The A line is the workpiece of the MDF sticker or the white oil coating line. The route is as follows: A: Cutting→Pressing (nailing)→clearing (grooving)→锣机→ashing→sticker→primer→dry sand→topcoat→installation. B: Processing board (decorative panel) processing route is specifically: cutting material → pressing plate → clearing edge → edge sealing → trimming → installation - because the B line working procedure is simple, usually the B line opening time is delayed than the A line opening time 3-4 days, so that the two lines can be packaged. Related reading: custom furniture anti-"stealing column", expensive test the purchasing power 1. Tools required for the mechanism section: Paper press, electronic saw, gang saw, nail frame, cold press, double head saw, row drill, push table saw, end mill, flower slot machine, edge banding machine, etc. 2. Some tools and quality requirements of the mechanism section: (1) Process requirements for paper pressing: After processing the plate, the paper must be firm and smooth, and it is not allowed to degumming, separating layers, bubbles, scratches, wrinkles, rotten paper, indentations and other sundries. (2) Quality requirements for presses: a. The gluing of the plate should be firm and no degumming is allowed. When the plate is auxiliary, it must be aligned with the adjacent sides of the skeleton. The position deviation of the upper and lower plates after cold pressing is less than 1.5cm. b. The surface of the parts after cold pressing should be clean and flat, and no obvious skeleton marks, bending deformation, scratches and excess glueing are allowed. c. The curved core strip should be tight, the surface should be flat, and the transition naturally has no glue pollution. (3) Quality requirements of the milling machine: a. Mold making must be accurate, the shape size after processing is consistent with the drawing, and the tolerance of non-joining position is ±1.5mm. b. The processing surface must be smooth, the lines are smooth, the transition is natural, the surface of the parts after processing is smooth, no cracking, scratching, etc., the surface of the parts is clean, no debris, no wood chips. 3. Paint section quality requirements: (1) Quality requirements for white blank grinding: There should be no burrs on the surface of the parts, the edges should be smooth, there should be no unevenness, and the corners of the board surface should be chamfered. It is better not to scratch the hands. After grinding, there should be no degeneration phenomenon. (2) Batch ash quality requirements: the surface is solid, smooth, uniform thickness, sanding is not allowed, and there should be no pits, sand holes, pores, accumulated putty, etc. The putty in the hole position must be cleaned, and the parts not to be dusted must be keep clean. (3) Quality requirements of primer: strictly adjust the paint according to the formula, clean the board surface, the coated surface can not have pinholes, granular, lacquer slag, uneven spraying, no sag, no shrinkage, rising edge, bubbling, etc. The coating must cover the bottom of the batch. (4) Quality requirements of dry sand: The smoothed paint surface is smooth, there can be no pinholes, nail holes, sand coating, sanding, and sanding. The corners, wiring and arcs of the sand-coated paint must be re-primed and polished. (5) Requirements for sticker parts: After polishing, the parts should be smooth and bright, sand-permeable, inorganic shadow sand marks, no sand penetration bottom, scratching phenomenon. After polishing, it should be wiped clean before returning to the iron frame. (6) White background quality requirements: Bright and matt parts must be made of 400#, 600#, 800# sandpaper. The polished parts should be smooth, bright, inorganic shadows, no sand penetration, and fluffing. However, it is necessary to be sand-permeable, and there must be no insufficiency. The sand-wearing parts must not be covered with a grease pen. (7) Blowing dust treatment quality requirements: The painted surface is clean and free of ash and dust particles. The wood chips in the hole and slot must be cleaned. (8) The quality requirements of the topcoat: the surface is sprayed evenly, smooth and smooth, and there must be no sag, shrinkage, rising edge, bubbling or wrinkling. The outer part of the line is basically the same as the plane, no accumulation of paint, no need to spray the part. Keep it clean and the edges of the paint line are neat. (9) Transparent oil spraying quality requirements: the surface is sprayed evenly, smooth and smooth, no sag, shrinkage, and rising edge need not be sprayed, keep clean, and the edge of the paint line is neat. (10) Polishing quality requirements: The surface of the polished plate has a mirror-like luster. There must be no visible polishing lines, no dust, wrinkles, bubbling, etc. After polishing, the residual wax must be wiped clean. 4. Packaging section quality requirements: (1) Manual trimming and coloring quality requirements: a. After trimming, no damage, sand, scratches, etc. are allowed. Keep the board clean and do not allow wood chips, glue and other debris. b. The side strips after manual trimming must be smooth, and the right-angled parts should be sanded. Keep a right angle and do not sand into a circular arc. c. After the trimming, the parts should be color-treated, and the color of the color should be consistent with the color of the board surface, and too much color difference is not allowed. (2) Manual installation quality requirements: The components must be installed firmly, keep the board surface clean, and do not allow scratches, indentations, bumps, and scratches on the surface. (3) Packaging quality requirements: a. The product must be inspected before it can be packaged. The parts must be placed according to the stacking requirements of the packing list. b. The sealing tape must be firmly attached, the packing tape must also be tight, and the product stack must be in accordance with the requirements. Smart Tape Measure,Digital Tape Measure,Craftsman Tape Measure,Personalized Tape Measure HENAN 95 MEASURING TOOLS CO.,LTD. , https://www.95tools.com 6 major steps
Detailed production process
Production process
Production route
Panel furniture manufacturing process requirements and tools used
Detailed production process of custom furniture