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Analysis on the development direction of flexo printing machine
In today's evolving market, flexographic printing technology is facing new challenges and expectations. As the industry advances, flexo presses must continue to evolve in terms of performance, design, and user interface to meet growing demands for higher quality, faster production, and greater efficiency. This shift has led to a stronger focus on automation and digital integration within modern flexo systems.
With the rise of digital technologies, flexographic printing is now widely used across various industries, from packaging to labels and beyond. The new market landscape requires shorter print times, better image quality, and more user-friendly operations. To address these needs, the latest CI (Continuous Integration) flexo presses are equipped with advanced automation and information control systems, enabling smoother workflows and improved productivity.
From electric printer platforms to fully integrated press systems—including computer numerical control (CNC) and other accessories—there are multiple ways to achieve these improvements. These systems offer features like pre-registration and full automatic color plate roller engagement, making the color registration process more precise and efficient.
One of the key elements in maintaining high-quality flexographic prints is accurate imprint adjustment. The more control the operator has over the printing process, the better they can manage image quality. Modern systems use synchronized motors—whether single-step or AC motors—and shaftless platforms to reduce mechanical complexity while enhancing flexibility in operation.
Operators can now remotely adjust each section of the press through an interactive control platform, allowing for dynamic setup and consistent results. The system stores previous pressure settings, ensuring that print jobs can be repeated accurately without manual reconfiguration.
Digitally controlled motors allow for remote or automated operation via an open, computer-based control system, improving system reliability and integration. These advancements not only enhance operational efficiency but also support seamless data transfer between machines and management systems.
For example, advanced control systems like the FNC3000 enable integration with enterprise management information systems, allowing real-time data sharing across different locations. This connectivity improves transparency and decision-making throughout the production cycle.
When it comes to large-format or wide-web flexo presses, especially those with eight-color configurations, size and complexity increase. Without proper automation, tasks such as ink changes, anilox roll cleaning, squeegee adjustments, and ink line maintenance become time-consuming and labor-intensive. Implementing automated systems helps reduce downtime and improve overall efficiency during job transitions.